Multi-source, multi-component spray coating technique for solar cells

Spin coating has been the dominant fabrication method for polymer electronics. However, it is not a high-throughput process and numerous research groups are trying to find a scalable fabrication method for polymer solar cells. One such method, spray coating, is capable of delivering large-area, uniform polymer thin films through a relatively simple process, while offering ample processing possibilities of engineering the film structure. Spray-coating is a high-rate, large-area deposition technique that ensures an ideal coating on a variety of surfaces with different morphologies and topographies. It is frequently used for industrial coating and in-line deposition processes. In spray-coating systems, the ink is atomized at the nozzle by pressure or ultrasound and then directed toward the substrate by a gas. An added advantage of spray-coating is that it is efficient: compared to other techniques only a small amount of the solutions are wasted.

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